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Packaging Machinery

Leading Manufacturer of aluminum cap sealing machine, milk storage tanks, syrup blending machine, depyrogenation tunnel, automatic adhesive tape slicing machine and linear tunnel type bottle washing machine from Thane.

Aluminum Cap Sealing Machine

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Product Details:

Minimum Order Quantity	1 Unit
Brand	Unipack
Capacity	60 To 80 Vpm
Dimensions	1600mm (L) X 600 mm (W) X 2000 mm (H)
Vial Sizes	14 mm To 30 Mm Diameter, 30 mm To 60 mm Height (with Change Parts)
Cap Sizes	13 And 20 Mm Diameter. (With Change Parts)
Power	230 V 5% Single Phase A.C 3 Wire 50 hz
Connected Load	2.5 kw
Net Weight	600 kg

We are instrumental in providing our clients a comprehensive range of Aluminum Cap Sealing Machine. The offered cap sealing machines are manufactured in a proficient manner with supreme quality raw material and highly advanced technology in sync with the latest market standards. These cap sealing machines are precisely inspected on each part so as to deliver perfect range to our customers. Also, these cap sealing machines are available with various specifications at market leading rates.

Features:

Robust design
Hassle-free performance
Sturdy construction

Other Details:

Simple and efficient design for smooth and reliable operation
Simplified mechanism for low maintenance
Cap sealing carried out while vial is in a stationary station through an indexing Geneva mechanism for easy and precise setting of capping parameters
No vial - no cap arrangement
No cap machine stops safety
Capping carried out when vial is revolving and with single roller sealing takes place, thus eliminating the combined rotary and translatory motion of capping head
The mechanism involves only an up and down motion of a rotary pressure pad and introduction of a seal roller while the vial is rotated
Single roller seal reduces dust generation in sealing by approximately 67 %
Infeed conveyor speed controlled to infinite speed by separate drive with VFD
Analog control of Machine speed achieved through Frequency inverter drive controllable from the pendant
Pneumatics has been completely eliminated in the machine
Slat conveyor height from ground level 1000 mm +/- 20 mm
Machine is provided with validation documents like DQ/IQ/PQ/OQ

Applications:

In feed and out feed Conveyor Belt
Transfer star wheel
Cap Sealing Assembly
Hopper and Chute Assembly
Main Drive Assembly
Electrical Control Panel

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Milk Storage Tanks

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Product Details:

Storage Capacity	500 L to 1 lakh L, 5000-10000 L, 500-1000 L, 1000-5000 L
Tank Orientation	Horizontal, Vertical
Storage Material	Milk, Water, Oils
Steel Grade	SS304
Brand	Unipack

We have gained the expertise in manufacturing, exporting, distributing and supplying of Milk Storage Tanks. Our complete range of milk storage tank is designed with top quality of material in accordance with the market norms. The offered milk storage tank is broadly applauded for its quality long life also examined on quality parameters for ensuring its flawless range. Clientele can purchase the whole range of milk storage tank at pocket friendly rates.

Features:

Hassle-free performance
Maintenance free
Easy to operate

Other Details:

Sparkler Filter Press: SS 304 Construction Horizontal Plate Filter Press (Zero Hold Up – Reverse Flow Design)
Hyflow Coating Tank: SS 304 Hyflow tank , 100 L capacity. Top loose cover, Outlet 38 mm, water inlet 25 mm SMS,Tangent connection 25 mm SMS for recirculation
Hyflow Pre-Coating Tank: Centrifugal, Designed for sanitary application of SS 304 construction, the Pump is be driven by standard TEFC 3 Phase motor
Syrup Cooler Phe: Plate Heat Exchanger, Plate Pack is made of imported SS 304 plates with food grade nitrile ,clip-on type rubber gaskets
Support frame is of MS with SS 304 cladding; Two Section PHE with Temp program syrup inlet 85 deg
Outlet- 40 deg. with cooling tower water flow rate 3 times of Product.And 40 deg C to 25 deg. C with 0 deg. C glycol having flow rate 0.5 times of product flow
Sight Glass: 02 Nos.SS 304, toughened glass, machined flanges with food grade gasket 38 mm SMS connections
Sample Cock: 01 No
SS304 Skid, Inter-Connecting Pipes And Fittings 01 Lot
SS 304 pipes and fittings as per given in flow drag. Suitable SS frame skid for mounting of above mentioned equipment (except tanks, Plate frame filter press) Skid with height adjustable ball feet

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Syrup Blending Machine

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Product Details:

Brand	Unipack
Material	SS304
Speed	Geared Motor Agitator 52 RPM
Applications	In Pharmaceutical

By keeping track with the market developments, we are involved in offering Syrup Blending Machine. Our offered item is developed under the management of skilled professionals according to the set industry norms by utilizing the quality proven basic material. For ensure their quality, the complete range is severely checked on diverse parameters. Offered item is accessible in various stipulations and is also provided in customized options for gaining the complete satisfaction of our customers.

Features:

High efficiency
Sturdiness
Dimensional accuracy

Specifications:

SS304 Construction Un-insulated Tank
SS304 shell SS304 Top and Bottom Conical Dish/Cone end
Suitable SS304 Legs 3/4 Nos. With height adjusting Ball feet
Geared Motor Agitator 52 RPM mounted on SS frame housing
Manhole with Sight Glass. (For Visual Inspection.)Light Glass
Toughened Hygienic Calibrated Sight Glass tube for Level Measurement of CIP Connection
CIP Spray Ball for Tank Cleaning. Inlet/Outlet connections.
Air Vent with Safety Cap. Other Accessories -Lifting Hooks 2 Nos
Radial Jet mixing system also offered

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Depyrogenation Tunnel

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Product Details:

Minimum Order Quantity	1 Unit
Model	Belt width 450 mm, 600 mm, 750 mm & 900 mm
Brand	Unipack
Output/Size	900 mm belt width - 240 vials per minute for 25 mm dia
Tunnel Size/ Weight	900 mm belt width-.(4875L x 1800W x 2350H)/3500 Kgs

Unipack is leading supplier for Pharmaceutical Depyrogenation Tunnels, which are particularly used in food & beverages, cosmetics and pharmaceutical industries. Our design of tunnel meets the cGMP norms and operation of same is automatic through PLC and touch screen HMI.
The Tunnel is consists following zones.

The Drying zone :This is the first zone between vial washing and stabilizing zone , the drying zone creates thermal barrier to protect the vials from contamination and pre heat the vials say 80-90 degree centigrade temp.. For some hot air, the pressure difference is adjusted to flow from sterilizing zone to preheating zone. Hence, drying and pre heating of the vials take place.
The sterilizing zone:After passing from Drying zone, vials are passed through sterilizing through controlling air velocity and gradual rise in temp. wire mesh conveyor speed is set so that all vials get heated up uniformly up to 350 degree centigrade temp. Hot air is blown through turbine blower to distribute uniformly hot air jet through Hepa Filters provided at appropriate place and length of sterilizing zone is such that all vials temp. set at any level below 350 Degree Centigrade, the sterilizing zone can be heated. The air velocity can be adjusted. To obtain a Log-3 pyrogen reduction accordingly, the thermal cycle is designed.
The cooling zone:
Vials enter into cooling zone from sterilizing zone where they are subjected to cold laminar air for lowering the room temperature. Through exhaust blower fitted down the belt, the hot air can be exhausted.
The stabilizing zone:
To maintain negative pressure in washing room and filling room, the stabilizing zone with cold laminar air flow stabilizing zone is used.
The control panel:
The Control panel S.S.304 is designed such that all set parameter controls through PLC. Interlocking and safeties are provided at for smooth operation of tunnel. Temp. indicators and air velocity dial gages are mounted on tunnel to see the status of different zones while tunnel is in operation. For higher thermal efficiency & power saving, thyristorised temperature control unit is used.

Power requirement	Start up load	Regulating Load
450 mm belt width -	40 HP	18 HP
600 mm belt width -	55 HP	25 HP
750 mm belt width -	65 HP	30 HP
900 mm belt width -	75 HP	35 HP

Salient features:
For dehydrogenation & on line sterilization for washed vials & ampoules, stericlean hot laminar flow sterilization tunnel is used for washed Vials and Ampoules.Class-100 laminar air flow throughout drying, sterilizing, cooling & stabilizing zoneThyristorised temperature control for high thermal efficiency & Power Saving with uniform temperature in hot zone Automatic Control Through PLC and online printing.

Tunnel for Ampoule
Standard model – 300 mm and 450 mm
300 mm tunnel - Rated output 250 Ampoules per minute.(1,2,3 ml)450 mm tunnel – Rated out put 300 Ampoules (1,2,3 ml)
300 mm tunnel - Rated output 180 Ampoules per minute.(5 ml)450 mm tunnel – Rated out put 240 Ampoules (5 ml)
300 mm tunnel - Rated output 125 Ampoules per minute.(10 ml)450 mm tunnel – Rated out put 200 Ampoules (10 ml)

Additional Information:

Pay Mode Terms: T/T (Bank Transfer),Other

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Automatic Adhesive Tape Slicing Machine

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Product Details:

Minimum Order Quantity	1 Unit
Effective width	1.5 meter
Max. Roll dia. to slice	300mm and minimum slice width-3 mm
Model	UMP-SM-1.5
Paper core dia	76 mm optionally and 38 mm shall be provided on request

Our new developed automatic adhesive tape slicing machine is user friendly and new added features in the machine gives better yield of product sliced from log roll and ultimately it results in to improved productivity. Machine is provided with imported servo drive and touch screen HMI gives consistent performance of machine.

Characteristics –

A) Imported servo drive for circular blade cutter feeding with interlocking and safeties.
B) Main pitch shaft drive motor which imported and gives precision and consistent slice width of product.
C) Main drive motor 5 HP variable frequency drive to control drive of log roll to infinite speed control.
D) Circular cutter drive motor 3 HP variable frequency drive to control drive of slicing Cutter to infinite speed control.E) Imported PLC with colored touch screen HMI

Application: Slicing of PVC adhesive tape like foam, masking tape, double sided tissue tape, Polyester tape etc.

Features: High precision cutting width, user’s friendly, servo motor for pitch shaft as well as cutter assy.Circular knife is driven by infinite speed control through variable frequency drive. Variable speed controller for machine main shaft. Circular cutter provided with dual cooling by liquid as well as moist air.Utilities requirement- Dry air at 6 bar 5 CFMPower- 7 Kw 415 volts, 3 Phase, 50Hzwith ear thing.Machine is self supporting and does not call for foundation with height adjusting bolts and floor plates.Machine can adapt without extended core log rolls to get better yield of sliced product.Operation of machine is automatic through PLC and touch screen HMI.Diff. slices width facility in PLC so that without stopping machine desired width of slice can be possible.

Additional Information:

Pay Mode Terms: T/T (Bank Transfer),Other

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Linear Tunnel Type Bottle Washing Machine

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Product Details:

Minimum Order Quantity	1 Unit
Machine Type	Automatic
Brand	Unipack
Power Consumption	Standard

Unipack machine is Pioneers in designing, mfg. and supplying automatic tunnel type linear bottle washing machine. Machine is design is very user friendly and does not call for major maintenance. Our latest design of machine well accepted by our esteemed customer due to flexibility in adopting different size of glass well as pet bottles ranging from 15 ml to 500 ml with minimum set of change parts.All critical parts are mfd. on CNC machines for smooth operation of machine.

Salient Features:
Model No.	UMP-LBWM-225
Operation	Automatic through Mitsubishi PLC and touch screen HMI
Size	Bottle- 15 ml to 500 ml
Output	From 90 bottles/minute to 225 bottles/minute
MOC	Machine is mfd. in SS 304 including main machine structure, optionally liquid contact parts will be provided with SS 316 Material.
Controls	Solenoid valves operation control is individual for each wash cycle to minimize maintenance, foolproof control in wash cycle and avoid leakage
Spray Nozzles	Pressurized high efficient spray nozzles ensure effective cleaning of each bottle for internal wash and external wash cycle.
Interlocking & Safeties	Machine is provided with interlocking and safeties to avoid frequent stoppage of the machine during operation of machine
Interfacing with other equipments	Machine can be interfaced with pre and post equipments without major change in equipment.
Foundation	Machine is self supported and does not call for foundation, machine is provided with height adjusting bolts and floor plates in SS 304 MOC for better stability and vibration free operation of machine.
Energy efficient drives	All drives like motors and other drives are energy efficient and with low Noice level.
Validation	Bottle washing machine will cover Technical manual consisting of details for preventive maintenance, consumable spares required, material analysis test reports issued by approved laboratories, with OP, PQ ,SAT etc is the part of document. Soft copy of same will be mailed you for future reference.